Ultrasonic plastic welding machine is ultrasonic plastic welding equipment in the plastic welding field research and design of welding equipment, ultrasonic plastic welding industry for short. Ultrasonic welding equipment is ripe plastic welding technology, plastic products, plastic rubber parts are all familiar with use of ultrasonic welding, and does not need to add solvent, adhesive or other AIDS. Its advantage is to increase the productivity of many times and reduce the cost, improve product quality.
1: ultrasonic plastic welding machine, plastic welding vibration that each transient heating to melt, firm, beautiful.
2 the ultrasonic plastic welding equipment rivetting: with plastic or metal will melt in each phase of plastic products combination fixed together. The riveting
3 plastic welding, ultrasonic plastic welding machine use small area, many point welding welding, plastic melt together.
4 cutting of: "cloth" class products, plastic and cutting welding equipment can design specification of mould, make different shapes of products.
5 plastic forming: using ultrasonic plastic welding equipment principles which melted, and in ultrasonic plastic mould processing using its shape after curing, firmly into shape need.
6 plastic vibration fell excision: plastic welding machine will shoot membrane once more items, using injection mode to finish feeding head and ultrasonic vibration and products.
Ultrasonic plastic welding machine is ultrasonic generator will 50/60 hz current convert 15, 20, 30 or 40 thousand Hertz electricity. The high frequency conversion power by converting become again through transducer equal frequency of mechanical motion, then mechanical motion through a set of modulation amplitude can be changed to welding inverter device, the plastic products, through the workpiece surface and internal friction between the molecules that in preaching to the interface of temperature, when the temperature reaches the work "the melting point, make itself quickly melted, and working interface to fill the gap between interface, while shaking stops at the same time, the workpiece under the pressure of certain cooling shapes, and achieve the perfect welding. Applicable to welding thermoplastic rubber products, plastic and rubber parts can use of ultrasonic welding processing and does not need to be a solvent. This machine is widely used, including
Ultrasonic plastic welding machine in the toy industry: if a toy gun and water cannons, telephone, key buckles and general plastic toys
Ultrasonic plastic welding machine in household, steam electric iron, hot water, and the general vessel etc
Ultrasonic plastic welding machine in the electronics industry, plastic case, nylon strap, computer, acoustics shell, mobile phone battery, etc
Ultrasound plastic welding machine in industry: the anterior horn lamp, mirror etc. After the lamp, look
Ultrasonic plastic welding equipment in packing: packing box, cosmetic, PVC pipe etc, toothpaste
Ultrasonic plastic welding equipment in general commercial products: typewriter ribbon, video tape box, box, computer disks etc
Ultrasonic plastic welding equipment can cooperate with different automation production equipment, specialized for customer design and made many automation equipments.
Features:
Ultrasonic welding machine, welding plastics in both don't add any binder, packing, or solvents, also don't consume large amounts of heat, simple operation, welding speed, welding, high strength, high efficiency. Therefore, ultrasonic welding technology used more widely.
When the ultrasonic plastic welding machine in the plastic surfaces, thermoplastic generates high-frequency vibrations per second, tens of thousands of times, the amplitude of vibration reaches a certain frequency, through the ultrasonic welding on energy to welding area, due to welding area namely two welding interface acoustic resistance, so be high. The thermal conductivity of plastic, is not prompt sends out, gathered in welding area, causing two plastic surfaces with certain pressure, melt quickly after the merge into one, make. When the ultrasonic stop after a few seconds, pressure, make its solidified, thus forming a strong chain, achieve the goal, the welding welding strength can close to raw material strength. Ultrasonic plastic welding machine depending on the quality of the welding head amplitude transducer, pressure and welding time three factors, welding and welding head pressure is adjustable, amplitude transducer and decided by the horns. The three volume interaction has a good value, energy than when the appropriate value, plastic welding is big, fuses things easy deformation, If energy, is not easy, the welding stress too big. The best part of pressure is welded with the edge of the optimum pressure 1mm each product. Don't need glue or prior processing, clean and beautiful face. Welding time is very short, depending on the size of the products, rubber, and only a few seconds design will finish the procedure. The advanced frequency automatic trace system, save the mould of FM, greatly improve the production efficiency. Precision electronic protection circuit, make mistakes because of operation mechanism of minimising damage, and have fixed amplitude adjustment system output rate stability, excellent products can keep uniform. Auxiliary machinery, mould design and manufacture, are provided.
Machine Model | NC-1500P | NC-1800P | NC-2200P | NC-2600P | NC-2800P | NC-3200P | NC-4200P |
Ultrasonic Power | 1500W | 1800W | 2200W | 2600W | 2800W | 3200W | 4200W |
Frequency | 20KHZ | 15KHZ | |||||
Input Voltage | AC SINGLE PHASE 220V | ||||||
Output Time | Time Control 0.01-9.99S | ||||||
Net Weight | 100kg | 100kg | 110kg | 110kg | 170kg | 210kg | 220kg |
In ultrasonic welding, high frequency (15 kHz to 40 kHz) low amplitude vibration is used to create heat by way of friction between the materials to be joined. The interface of the two parts is specially designed to concentrate the energy for the maximum weld strength. Ultrasonic can be used on almost all plastic material. It is the fastest heat sealing technology available. Ultrasonic Welding is the fastest and most cost effective method used today to join and assemble plastic parts and non-ferrous metals. Ultrasonic welding is cost effective and a green technology. Ultrasonic welding eliminates the need to use fasteners, glues and/or solvents. Ultrasonic Welding can be used to join all rigid thermoplastics, synthetic fabrics and films. Ultrasonic welding uses an acoustic tool called an ultrasonic horn made to match your parts design. Ultrasonic Welding is converted to heat through friction that melts the plastic or metal. The main components of an ultrasonic welding system are the actuator and power supply, converter/booster & ultrasonic horn called the stack, part holding weld fixture/jig.
Material selection, Surface contact, Field of weld, Joint design, and Welding amplitude are all factors in determining the proper booster and horn design for any given application. Understanding the following principles and your application requirements will shed much light on this technology. We are presenting highly modernistic ULTRASONIC PLASTIC WELDING MACHINE, Which is mini computer controlled. We are also wholesale Plastic Welding Machine in galore. These machines have been used in variety of application. We use CE mark/ISO approved parts for manufacturing of ULTRASONIC PLASTIC WELDING MACHINE. It has a moveable electric control box which furthere gives it cutting edge over others. |
This machine has primarily used in:
Automobile,Stationery,surgical,Plastic parts,food industries, Toys,White goods, Food container and many more. Today, we are considered as the most dependable Ultrasonic Plastic Welding Machine Suppliers because we deliver what we commit that too on timely base.
Ultrasonic plastic welding machine is a state-of-the-art technology that has been used for many years. When welding thermoplastics, the thermal rise in the bonding area is produced by the absorption of mechanical vibrations, the reflection of the vibrations in the connecting area, and the friction of the surfaces of the parts. The vibrations are introduced vertically. In the contraction area, frictional heat is produced so that the material plasticizes locally, forging an insoluble connection between both parts within a very short time.
The prerequisite is that both working pieces have a near equivalent melting point. The joint quality is very uniform because the energy transfer and released internal heat remains constant and is limited to the joining area. In order to obtain an optimum result, the joining areas are prepared to make them suitable for ultrasonic bonding. Besides plastics welding, ultrasonics also can be used in rivet working parts and embed metal parts into plastic.
Ultrasonic plastic welding machine is ultrasonic generator will 50/60 hz current convert 15, 20, 30 or 40 thousand Hertz electricity. The high frequency conversion power by converting become again through transducer equal frequency of mechanical motion, then mechanical motion through a set of modulation amplitude can be changed to welding inverter device, the plastic products, through the workpiece surface and internal friction between the molecules that in preaching to the interface of temperature, when the temperature reaches the work "the melting point, make itself quickly melted, and working interface to fill the gap between interface, while shaking stops at the same time, the workpiece under the pressure of certain cooling shapes, and achieve the perfect welding. Applicable to welding thermoplastic rubber products, plastic and rubber parts can use of ultrasonic welding processing and does not need to be a solvent. This machine is widely used, including
Ultrasonic plastic welding machine in the toy industry: if a toy gun and water cannons, telephone, key buckles and general plastic toys
Nicle can help you find and maintain the Branson ultrasonic plastic welding machine that is just right for your business. We carry complete used, refurbished or reconditioned Branson plastic welding systems in stock. This would include models 400, 500, 800, 900, 2000 series (from 120 to 3200 watts), as well as the hand gun ultrasonic plastic welder. In addition to our system inventory, we also carry a wide range of spare parts (power supplies, boosters, converters, programmers, and transistors), new and used, for any Branson ultrasonic welding system. We can also repair any Branson welding system you may already have in place.
You may wonder how a plastic welder works. A plastic welder or an ultrasonic welder uses ultrasonic vibration to weld plastic. This ultrasonic energy (20 or 15kHz) is directed through an ultrasonic booster to the horn of the plastic welder where it is turned into vibration. The horn focuses the vibration and when it comes in contact with the plastic the vibration causes friction. The friction that is caused by the vibration then heats the plastics to be welded. When the plastics are heated sufficiently the friction is stopped and the plastics are allowed to harden.
NICLE ultrasonic plastic welding machine can be a great asset to your company. Whether you need to repair or replace your current ultrasonic plastic welding machinery, or if you would like to add a NICLE ultrasonic plastic welder for the first time, allow NICLE Ultrasonics to help you find and maintain the used Branson plastic welder that is just right for your business.
NICLE Ultrasonics is proud to sell and service used nicle ultrasonic welders. We sell a wide variety of used NICLE ultrasonic welding machines, including the hand gun ultrasonic plastic welding machine (handheld linear vibration welding). We are here to help you with your plastic assembly needs. We also manufacture titanium, aluminum, and tool steel horns.
Whether you are looking for new or used spare parts for your current NICLE ultrasonic plastic welding machine, you are looking for a refurbished or reconditioned used NICLE ultrasonic welder, you want to go with an automated bonding system, or your current system is in need of repair or spare parts, we here at NICLE Ultrasonics are willing and able to assist you with all of your plastic welding needs. For more information, contact NICLE Ultrasonics.
There are many uses for ultrasonic plastic welding also known as vibration welding. One such use is the assembly of plastics in the industrial setting. In order to fit your company's individual service and financial needs, NICLE Ultrasonics offers a full line of used refurbished and reconditioned nicle Ultrasonic welders. We also repair all NICLE Ultrasonic welders, and we have immediate turnaround on all repairs. In addition to repairs we carry, in stock, spare parts for all Branson Ultrasonic welders so that your business can be prepared for any misadventure. Having spare parts on hand for your plastic welder will allow your company to get back on line quickly and efficiently. For further information, see Ultrasonic Plastic Welding Machine Sales and Service.